Does your save-a-dive kit have the right o-rings?


An o-ring is a circular shaped gasket used to seal two working surfaces together. In scuba diving the o-ring is a critical part to making your equipment operate safely allow for you to dive without worry. O-rings are not created equal! There are a number of differences in material, hardness, and size that are very important to understand. Picking the wrong type of o-ring for your dive kit can lead to failure under pressure. Additionally over time because of the nature of material used to make o-rings they dry out and develop cracks over time. Which is why it is important to check and replace your o-rings at regular intervals and be ready with a fresh supply of o-rings in your save-a-dive kit. Also don’t forget to replace your save-a-dive kit supply of o-rings every few years to prevent additional failures and lost dives!


What are the Common O-Ring Material Types for Scuba Diving?

The most common types of o-rings used for scuba diving are made of various materials. Below is a list of the most common scuba o-ring materials.

FKM / FPM / Viton – Viton is a trade name of Dupont but these Fluorocarbon Elastomers are also called FPM or FKM o-rings. They are all the same! These are much more oxygen resistant and are typically recommended for inclusion in your save-a-dive kit as they are considered Nitrox compatible and better than the inexpensive nitrile o-rings. FKM o-rings have very good chemical resistance, oil resistance.

Nitrile – This is a common hydrocarbon based synthetic rubber, with good durability and resistance to oils and acids. Also called Acrylonitrile-Butadiene Copolymers (NBR). It is important to note that nitrile is not very oxygen resistant – therefore if you dive a lot of nitrox with increased oxygen percentages you may want to look to have o-rings in your save-a-dive kit made from other materials.

Polyurethane – You don’t find a lot of these o-rings in scuba diving, they are milky white in appearance and typically only used in K-valves because they are extremely durable and can support very high pressures.

EPDM – Ethylene Propylene Diene Monomer are increasingly being used in scuba diving because it can be considered safer for breathing systems. It is not considered as durable as FKM o-rings and is not recommended to use with oil based products (so lubricants can lead to quick deterioration of these o-rings).

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Does O-Ring Hardness Matter?

Depending on what the purpose of the o-ring is and where it is used within your scuba equipment different hardnesses are recommended. O-ring hardness is defined by durometer. A durometer rating of 70 is considered soft while a rating of 90 is considered stiff or hard. You want softer o-rings in places where the two moving parts meet – like an SPG swivel or regulators. Harder o-rings are best for more static applications like use on a tank. A quick note about color. Many o-rings are black sometimes you will find FKM/FPM o-rings in brown which is helpful for distinguishing them from nitrile ones, and EPDM ones are sometimes purple. However the color of an o-ring is really not important and does not tell you a lot. You can easily have black FKM/FPM or EPDM o-rings.

O-Ring Sizes and Measurements:

You will typically see two different designations for o-ring sizes the S.A.E and the British BS-1806 standard. For most scuba uses you look at the last three numbers for the size. See the chart below for some details on the stands sized o-rings and their application.

OD – is the outside diameter (the diameter from outside to outside)

ID – is the inside diameter (the diameter from the inside edge to inside edge)

CS – is the cross section of the o-ring (essentially the OD – ID)

Type OD ID CS Typical SCUBA Application
BS1806-214 1-1/4″ 1″1.000″ 1/8″0.139″ Cylinder with Large Neck/Valve (3/4″ NPS)(All Aluminum, most Steel cylinders)Duro: 90A
BS1806-116 15/16″ 3/4″0.750″ 3/32″0.103″ Cylinder with Small Neck/Valve (7/8″ UNF)(“Genesis” 3500 psi Steel cylinders)Duro: 90A
BS1806-112 11/16″ 1/2″0.500″ 3/32″0.103″ Standard DIN Regulator/Valve(Mosl DIN regulators)Duro: 90A
BS1806-111 5/8″ 7/16″ 3/32″0.103″ Small DIN Regulator/Valve and Old Yoke Valves Duro: 75A
BS1806-110 9/16″ 3/8″ 3/32″0.103″ MDE Yoke ValvesDuro: 75A
BS1806-015 11/16″ 9/16″ 1/16″0.070″ Cylinder Valve Bonnet NutDuro: 75A
BS1806-014 5/8″ 1/2″0.500″ 1/16″0.070″ Standard Yoke Regulator/K-valveDuro: 75A
BS1806-013 9/16″ 7/16″ 1/16″0.070″ Large Low-Pressure Port/Hose (1/2″ UNF)Duro: 75A
BS1806-012 1/2″ 3/8″ 1/16″0.070″ High-Pressure Port/Hose (7/16″ UNF)Manifold and Manifold Port PlugsDuro: 90A
BS1806-011 7/16″ 5/16″ 1/16″0.070″ Standard Low-Pressure Port/Hose (3/8″ UNF)Duro: 75A
BS1806-010 3/8″ 1/4″0.250″ 1/16″0.070″ Low-Pressure Hose/2nd Stage Regulator Cylinder Valve StemDuro: 75A
BS1806-006 1/4″ 1/8″0.125″ 1/16″0.070″ BC Power InflatorDuro: 75A
BS1806-003 3/16″ 1/16″ 1/16″0.070″ High-Pressure Hose/SPG swivelDuro: 90A

Should you Lubricate Your O-Rings?

There is some debate in the industry of using silicone grease on o-rings where enriched oxygen is used. O-rings used in static situations don’t really need lubrication, dynamic o-rings should be lubricated but make sure you don’t use too much lube as the excess lubrication can accumulate and block ports within your regulator or SPG.